4.5 oz., 100% ring-spun cotton, 31 singles. Plasma Print finish reduces DTG pre-treatment for brighter prints with a softer hand. Modern classic fit. Sizes Small through 3XL.
The Gildan 64PLSMA is a Softstyle-base tee built specifically for DTG decorators. It uses the same 4.5-ounce 100% ring-spun cotton construction as the standard Gildan G640 Softstyle, but it adds a Plasma Print fabric finish that significantly reduces the amount of pre-treatment fluid needed before printing. For DTG shops, that translates to brighter prints, faster production, lower per-shirt pre-treat consumption, and a noticeably softer hand on the finished garment because there's less pre-treat residue stiffening the print area.
The Plasma Print finish is the entire point of the product. If you're running DTG production at any meaningful volume, pre-treatment is one of the bigger cost and quality variables in the workflow: too little and the inks don't bond well, too much and you get a stiff print area with a visible pre-treat box around the design. The 64PLSMA's plasma-treated fabric accepts DTG ink with much less pre-treat, which simplifies that variable considerably. The trade-off is that it's not compatible with wet-on-wet DTG machines, which apply pre-treat and ink in a single pass; for those setups, a standard Softstyle base is the right pick. For DTG operations using separate pre-treat and print stages, the 64PLSMA is purpose-built for the workflow.
Beyond the DTG-specific benefit, the rest of the construction matches what makes the Softstyle line work. The high stitch density fabric gives a smooth printing surface, the modern classic fit sits a hair closer to the body than a traditional unisex tee, and the narrow-width rib collar keeps the neckline trim. Taped neck and shoulders add durability where the seams take the most stress, and the recycled tear-away label means decorators can remove the brand mark cleanly for relabeling programs.
For comparable Softstyle options without the Plasma Print finish, the standard Gildan G640 Softstyle is the obvious sibling at a lower per-unit cost. For sublimation-compatible all-over printing on a polyester base, the Gildan 42000 Performance Tee is the right choice — sublimation requires polyester and won't work on a cotton blank like the 64PLSMA. For the heavier, more retail-quality DTG option in a different weight class, the Bella+Canvas 3001 at 4.2 ounces of Airlume combed and ring-spun cotton is the standard premium step-up.
What is Plasma Print technology? Plasma Print is a Gildan fabric treatment that prepares the cotton surface to accept DTG ink with significantly less pre-treatment than a standard tee. The result is brighter prints, faster production cycles, and a softer hand feel on the finished garment because there's less pre-treat residue in the print area. It's not a sublimation technology and it doesn't enable all-over printing — it's specifically a DTG workflow optimization.
How is the 64PLSMA different from the Gildan G640 Softstyle? The base fabric is the same: 4.5-ounce 100% ring-spun cotton at 31 singles, in a modern classic fit. The 64PLSMA adds the Plasma Print fabric treatment that reduces DTG pre-treatment requirements. For DTG decorators, that's a meaningful production benefit. For screen printers, embroiderers, and heat-transfer programs that don't use DTG, the standard G640 is the more cost-effective choice since you're not paying for a finish you won't use.
Is the 64PLSMA compatible with all DTG printers? No. The 64PLSMA is not compatible with wet-on-wet DTG machines, which apply pre-treatment fluid and ink in a single pass. For those setups, use a standard Softstyle base instead. For DTG printers that handle pre-treatment as a separate step before printing, the 64PLSMA delivers its full benefit.
Can I use the 64PLSMA for screen printing or sublimation? Screen printing works fine; the Plasma Print finish doesn't interfere with plastisol or water-based screen inks. Sublimation does not work, since sublimation requires polyester content (typically 65% or higher) and the 64PLSMA is 100% cotton. For sublimation, look at the Gildan 42000 Performance Tee or another 100% polyester blank.
What sizes are available? Sizes Small through 3XL. Body length runs 28 inches (S) through 33 inches (3XL); chest width runs 18 inches (S) through 28 inches (3XL), measured laid flat with a +/-1 inch tolerance.
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Any order can be returned within 30 days of receipt. To be eligible for a return, your item must be: 1). unused, 2). unwashed, and 3).unaltered (it must be blank--no embroidery or printing, etc).
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